Build a Jewelry Box: Pt.6 – Assembly

Build a Jewelry Box: Pt.6 – Assembly


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Welcome to our latest blog post where we will be discussing the assembly process of building a jewelry box. In today’s YouTube video titled “,” the creator takes us through the steps of adding a mirror to the lid and installing hinges.

The video starts with a trip to the glass store where a custom mirror is cut for the inside of the lid. With careful precision, the mirror is fitted perfectly, adding both functionality and aesthetic appeal to the jewelry box.

The focus then shifts to the installation of hinges on the lid. The creator explains the importance of recessing the hinges and provides detailed instructions on how to do so using a sharp chisel. By skillfully carving out mortises, the hinges are securely embedded and positioned in the lid.

Throughout the footage, the creator emphasizes the significance of keeping the chisel sharpened and takes us through the process of fine-tuning the mortises to ensure a flush fit.

Moreover, an interesting feature is mentioned where a 45-degree chamfer on the lid and box prevents the lid from flipping too far when opened, providing added stability.

While it may not be practical to use a router for carving mortises for these small hinges, the creator demonstrates the effectiveness of using a chisel and provides helpful tips along the way.

As we delve further into this assembly process, we will explore additional techniques and insights in upcoming blog posts. Stay tuned for more fascinating updates on this exciting journey of building a jewelry box.

Below Table of Contents

1. How to Properly Install Hinges on a Jewelry Box Lid

After getting a mirror cut for the inside of the lid, it’s time to install the hinges on your jewelry box lid. To ensure a proper installation, take the following steps:

1. Choose the right hinges: Opt for hinges that fit the dimensions of your jewelry box lid. Inch and a half by one-inch hinges should work well. Keep in mind that the leaves of the hinges are about a sixteenth of an inch thick, so you’ll need to recess the hinges accordingly.

2. Prepare the lid and case: Lay out the desired location for the hinges on both the lid and the case. To guide your installation, lightly score the edges where the hinges will be placed. This will ensure accurate positioning.

3. Carve out the mortises: Sharpen your chisel and carefully carve out the mortises. Start by cutting along the outside line you scored earlier. Then, make a series of cuts in the opposite direction, creating little v-shape gouges. To remove the wood in between, wiggle the chisel against the grain, gradually working your way down. Take your time and test the fit of the hinge periodically.

By following these steps, you’ll be able to properly install the hinges on your jewelry box lid. Make sure to keep your chisel sharp throughout the process, as dull tools can lead to imprecise cuts. Additionally, take caution when cutting the outside score for the mortises on the case to avoid splintering the wood. Once the mortises are cut, your hinges should fit snugly, and their 45-degree chamfer will prevent the lid from flipping too far back.

2. Step-by-Step Guide: Recessing Hinges for a Perfect Fit

I just got back from the glass store where I picked up a mirror for the inside of the lid. It fits perfectly and adds a nice touch to the overall design. Now, it’s time to move on to the next step: installing the hinges.

To achieve a seamless fit, I’m using inch and a half by one-inch hinges. However, the leaves on these hinges protrude about a sixteenth of an inch. This means that I need to recess the hinges so that they lay flush with the lid and the case. I’ve already marked the locations of the hinges on both the lid and the case, and lightly scored the edges accordingly.

To create the recesses, I’ll be working with a sharp chisel. It’s important to ensure that the chisel is sharpened properly before starting. I will gradually chisel away at the wood, making sure to reach a depth equal to that of the hinge. It’s a meticulous process, and I recommend taking it slow and steady. Once the initial outline is cut out, I will make a series of cuts in the opposite direction, creating a v-shape pattern. This will be followed by carefully working against the grain to remove the wood and carve out the mortises.

The recessed mortises need to be carefully adjusted to ensure a perfect fit. With the mortises cut, I can now test the hinges and see how well they fit in place. It’s crucial to keep the chisel sharpened throughout this process to get clean, precise results. One advantage of recessing these mortises is that when the hinge is in place, it will create a stop at about 135 degrees, preventing the lid from flipping all the way over. It’s a nice feature that adds to the functionality of the design. While the mortises are almost complete, some additional fine-tuning may be necessary. Remember, when using a chisel, take your time and work carefully to avoid any damage to the wood.

3. Fine-tuning Mortises for Small Hinges on a Jewelry Box

I just got back from the glass store and they cut me a mirror for the inside of the lid of my jewelry box. It fits nicely and adds a touch of elegance to the box. Now, it’s time to move on to the next step – putting the hinges on the lid. This is a delicate process that requires precision and careful handling.

To recess the hinges, I’m using inch and a half by one-inch hinges with leaves close to about a sixteenth of an inch. I have already laid out the location of the hinges on both the lid and the case. I lightly scored the edges where the hinges will be placed. Now, with a sharp chisel, I need to carve out the mortises to the depth of the hinge itself.

Start by cutting out the outside line using a chisel. Then, make a series of cuts in the opposite direction, forming little v-shape gouges. Once those grooves are cut, go against the grain and start working it out with the chisel. Take it slow and steady, wiggling the chisel to remove the excess wood. Repeat this process until the mortise is deep enough. It may take some time and patience, but it’s worth it to ensure a snug fit for the hinge.

Remember, keeping your chisel sharp is crucial. Have a sharpening stone nearby and sharpen the chisel often to maintain its effectiveness. Also, be cautious when cutting the outside score for the mortises on the case itself. Take it slow to avoid splitting the wood along the edge. Once the mortises are cut, you can test the fit with the hinge and make any necessary fine-tuning adjustments.

4. The Importance of Keeping Your Chisel Sharp in Woodworking

In woodworking, keeping your chisel sharp is incredibly important for a variety of reasons. A sharp chisel allows for cleaner and more precise cuts, resulting in better-fitting joints and a more professional finish. It also helps to prevent chipping and splitting of the wood, which can be particularly problematic when working on delicate pieces like jewelry boxes or intricate furniture.

To achieve the best results, it is recommended to regularly sharpen your chisel. You can do this by using a sharpening stone, which should be kept within easy reach of your work area. Chisels can quickly dull, and by sharpening often, you can ensure that you are always working with a tool that is in optimal condition. A dull chisel not only makes your work more difficult and time-consuming, but it can also lead to mistakes and inaccuracies in your woodworking projects.

When using a chisel to carve out mortises for hinges, it is crucial to take your time and work carefully. This is especially true when cutting the outside score for the mortises, as rushing or chopping too hard can cause the wood to split. By making slow and controlled cuts, you can avoid damaging the wood and create clean and precise mortises that will securely hold the hinges in place. Regularly testing the fit of the hinge as you work will help you determine if any further fine-tuning is needed.

In summary, keeping your chisel sharp in woodworking is essential for achieving high-quality results. By maintaining a sharp edge, you can ensure cleaner cuts, prevent wood damage, and create precise and well-fitting joints. Remember to sharpen your chisel regularly and take your time when working, especially when carving out mortises. With a sharp and well-maintained chisel, your woodworking projects will reach a new level of craftsmanship and professionalism.

Q&A

Q: What does the YouTube video titled “” discuss?
A: The YouTube video discusses the assembly process of building a jewelry box, specifically focusing on the steps involved in putting the hinges on the lid.

Q: What is the significance of the mirror mentioned in the video?
A: The speaker mentions that they bought a mirror from a glass store to fit inside the lid of the jewelry box. The mirror adds a nice aesthetic touch to the box.

Q: How much did the mirror cost?
A: The mirror mentioned in the video cost $8.

Q: What size are the hinges used in the jewelry box?
A: The hinges used in the jewelry box are 1.5 inches by 1 inch in size.

Q: Why does the speaker need to recess the hinges?
A: The hinges have leaves that are close to about a sixteenth of an inch thick, so the speaker needs to recess them in order to make them fit properly.

Q: How does the speaker create the recess for the hinges?
A: The speaker first scores the edges where the hinges will be placed, then uses a sharp chisel to carve out the mortises to the depth of the hinges.

Q: What technique does the speaker use to carve out the mortises?
A: The speaker makes a series of cuts in one direction, then makes little v-shape gouges in the opposite direction. This creates grooves that can be worked out to create the mortises.

Q: Why can’t the speaker use a router to carve out the mortises?
A: The hinges on the jewelry box are too small for a router to be practical, so the speaker has to manually carve out the mortises using a chisel.

Q: How does the speaker ensure that the mortises are the correct size?
A: The speaker tests the fit by inserting the hinges into the mortises and making adjustments as needed until the hinges fit properly.

Q: What is the purpose of the 45 degree chamfer on the lid and the box?
A: The chamfer helps to stop the lid from flipping all the way over when the hinge is opened, adding a nice feature to the jewelry box.

Q: How should chisels be maintained while working on the project?
A: Chisels should be kept sharpened regularly using a sharpening stone, as they can become dull quickly.

Q: Are there any precautions to take when cutting the outside score for the mortises?
A: Yes, it is important to cut the outside score slowly and carefully to avoid splitting the wood along the edges.

Final Notes

In conclusion, this YouTube video demonstrated the process of assembling a jewelry box, specifically focusing on the installation of hinges and the creation of recessed mortises. The careful and precise technique used by the woodworker ensures a professional and secure finish for the box lid. The addition of a mirror on the inside of the lid adds a touch of elegance to the final product. The detailed instructions provided in the video serve as a valuable resource for anyone looking to create their own jewelry box. Remember, sharpening the chisel regularly is essential for achieving clean and accurate cuts. Overall, this video showcases the craftsmanship and dedication required for building a beautiful and functional jewelry box.
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Building a beautiful and durable jewelry box is a rewarding experience. In this series, we have explored the steps needed to measure, cut and join the materials, sand it, and now prepare to produce a fine finished piece. Our sixth and final step is to assemble the box.

To begin, lay out all of the parts for the box on a flat surface for easy access. Layout the lid first, check the fit and make adjustments if needed. Set the bottom of the box directly beneath the lid with the two side walls stacked between them. If the box is not square, use a square to adjust the walls into the proper shape before securing them.

Once the walls are secure, add the lid face and rear support piece. This is critical in order to maintain the shape of the box and prevent warping over time. Secure these pieces with glue and finish nails. Hammering the nails into the wood is the most important step. Take care to make sure the nail comes out through the other side at the right angle and doesn’t split the wood.

Next, attach the top trim and the base. This can be done with either nails or screws, depending on the size of the box. Make sure the top trim is strong and secure. This should be the last piece added to the box.

Now that the box is completely assembled, it’s time to finish it. Use a wood stain or finish of your choice for an attractive and lasting end result.

This is the final step in building a beautiful jewelry box. With some time and patience, you can create an heirloom piece that you can be proud of.


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